540-Pin Sterile Derma Roller for Broad-Coverage Microneedling
R&G Bio manufactures medical-grade single-use derma rollers for skincare brands, clinics and distributors — durable steel disc needle technology for broad coverage.
Its 540 needles create uniform micro-channels across the skin, boosting the absorption of HA, serums and skin boosters while stimulating the skin’s natural repair response.
Every unit is EO gas sterilized, batch-coded for full traceability, and produced in Class 100,000 cleanrooms under an ISO 13485 quality system. Review our certifications and compliance documents and see how we manufacture before you place a bulk order.
We support full OEM/ODM programs — custom configurations, private labeling and packaging built around your brand, with factory-direct MOQs and tiered wholesale pricing.
KEY SPECIFICATIONS
Technical Specifications
|
Needle Construction |
Steel Disc Type (Featured) / Wire Needle Type (OEM Option) |
|---|---|
|
Needle Count |
540 Pins (Featured) / 192 Pins (OEM Option) |
|
Handle Type |
Non-Detachable (Featured) / Detachable (OEM Option) |
|
Needle Lengths |
0.20mm – 3.00mm (0.20 / 0.25 / 0.30 / 0.50 / 0.75 / 1.00 / 1.50 / 2.00 / 2.50 / 3.00mm) |
|
Material |
Surgical Stainless Steel Needles, Medical-Grade Plastic Components |
|
Sterilization |
Ethylene Oxide (EO) Gas Sterilized |
|
Packaging |
Individually Blister-Packed, Sterile |
|
Shelf Life |
3 Years (Batch / Date / Expiry clearly marked) |
|
Manufacturing Standard |
ISO 13485:2016, Class 100,000 Cleanroom |
|
Disposability |
Single-Use Only |
|
OEM/ODM Options |
Custom branding, needle count, length, handle design, packaging |
540
Precision Wire Needles
10
Needle Length Options
3 yrs
Sterile Shelf Life
100%
EO Gas Sterilized
MATERIALS & CRAFTSMANSHIP
Medical-Grade Materials, Precision Manufacturing
Quality starts long before assembly. From certified stainless steel sheets to EO sterilization, every step of our production process is designed to deliver a durable, consistent and cost-effective derma roller for professional use.
Advanced Wire Needle Technology — Our Featured Standard
The 540 needles on this roller are precisely formed from medical-grade stainless steel sheets — the proven steel disc construction. Each disc is stamped and ground to a uniform needle profile, then fixed securely on the roller head. With more discs and more needles per roller, this model covers broad skin areas quickly and evenly — a tough, stable needle system that delivers consistent micro-puncture session after session.
Robust & Durable
Steel disc needles resist bending and keep their shape through the full treatment session.
Uniform Broad Coverage
540 evenly spaced needles create dense, uniform micro-channels across the entire face in fewer passes.
Cost-Effective at Scale
An established, proven construction that keeps unit costs low for distributors and retail brands.
Steel Disc Type
Featured & Preferred
Wire Needle Type
(OEM Option)
Built Inside an ISO 13485 Certified Factory
R&G BIO has manufactured medical-grade tattoo and PMU products since 2009. Our 23,000 m² facility runs fully automated assembly lines inside Class 100,000 cleanrooms, with complete batch traceability and a defect rate below 0.02%.
Class 100,000 Cleanroom Assembly
HEPA-filtered, temperature- and humidity-controlled environment keeps every roller free from contamination during assembly.
EO Gas Sterilization (ISO 11135)
Validated Ethylene Oxide sterilization guarantees a 100% pathogen-free product, ready for immediate professional use.
Uncompromising Quality Control
100% visual inspection plus random sampling of every batch — needle sharpness, integrity and spacing are checked before packing.
Global Compliance Support
Technical documentation for CE, FDA, KFDA and Anvisa registrations, handled by our in-house regulatory team.
Raw Material
Certified surgical steel wire from ISO 9001 suppliers, tested on arrival
Disc Forming
Precision stamping and grinding of needle discs to a uniform profile
Clean Assembly
Automated 540-needle roller assembly in Class 100,000 cleanroom
100% Inspection
Sharpness, integrity and spacing checked under magnification
EO Sterilization
ISO 11135 validated EO gas cycle, sterility assured
Sealed Packing
Individual blister pack with batch, date and expiry printed
PACKAGING & LOGISTICS
Sterile, Secure and Ready to Ship Worldwide
Every derma roller is sealed in an individual sterile blister box, then packed 100 boxes per export carton. Our dedicated export team arranges express, air or sea freight to over 50 countries — standard orders ship within about 15 days.
📦
1 pc / Blister Box
Individually sealed sterile pack with batch, production date and expiry printed.
🗃️
100 Boxes / Carton
Sturdy export cartons protect sterility and shape during long-distance transport.
✈️
Express · Air · Sea
Flexible shipping methods matched to your order size, budget and timeline.
⏱️
~15-Day Lead Time
Regular orders ship in about 15 days; OEM timelines confirmed with your quote.
APPLICATIONS & WORKING PRINCIPLE
How Microneedling Works — and Where It Fits
A derma roller is a handheld device with hundreds of fine needles on a rotating head. Rolling it over the skin creates microscopic channels that serve two key functions in professional treatments.
💧
Enhanced Product Absorption
The micro-channels let active ingredients — hyaluronic acid (HA), serums, vitamins, peptides and skin boosters — reach much deeper into the skin than topical application alone, maximizing the effect of every treatment product.
✨
Collagen Induction Therapy (CIT)
The controlled micro-injuries trigger the skin’s natural healing response, increasing collagen and elastin production. The result: firmer, smoother skin with improved texture, and reduced appearance of fine lines and scars.
Why 540 Pins?
The 540-pin configuration is built for broad coverage. With nearly three times the needle count of a 192-pin roller, it creates denser, more uniform micro-channels across larger areas — ideal for full-face treatments and efficient product absorption. For smaller zones that need focused stimulation, our 192-pin model is the better fit. The non-detachable handle guarantees single-use integrity — simpler protocols, guaranteed hygiene, easier disposal.
|
Needle Length |
Recommended Application |
User Level |
|---|---|---|
|
0.20 – 0.50 mm |
Boosting absorption of HA and serums, improving skin tone, mild texture refinement |
Professional / salon care |
|
0.75 – 1.50 mm |
Intensive collagen induction, fine lines, wrinkles, light scarring, mild stretch marks |
Trained professionals |
|
2.00 – 3.00 mm |
Deeper scars, severe stretch marks, specialized clinical treatments |
Medical professionals only |
USAGE & STORAGE
Professional Use in Four Simple Steps
For professional use only. Always follow your local regulations and established clinical protocols.
Select & Check
Choose the right needle length for the treatment. Check pack integrity and expiry date, never use if damaged or expired.
Disinfect the Skin
Open the sterile pack carefully. Clean the treatment area thoroughly with 75% alcohol cotton swabs.
Roll Evenly
Roll 4–5 times vertically, horizontally and diagonally (45°) with even speed, stable pressure and consistent depth.
Apply & Dispose
Apply HA or serum for deep absorption. Dispose of the roller immediately as medical waste — never reuse.
Important Safety & Storage Guidelines
OEM / ODM SERVICES
Build Your Own Branded Derma Roller Line
As a direct manufacturer, we customize nearly every part of the product. Send us your logo and requirements — our team handles design, sampling, production and compliance documents. Standard customization starts at low MOQs, with delivery in about 15 days after design confirmation.
Needle Count
540 pins (featured) or 192 pins on request
Needle Length
10 options from 0.20mm to 3.00mm
Handle Design
Non-detachable or detachable, custom colors
Brand Logo
Logo printing on handle and packaging
Custom Packaging
Branded blister cards, gift boxes and cartons
Needle Type
Wire needle or steel disc construction
Send Requirements
Tell us needle specs, colors, logo and packaging ideas
Design & Quote
We reply within 24 hours with pricing and design draft
Sample Approval
Physical samples made for your confirmation
Mass Production
Cleanroom production with full QC and batch records
Global Delivery
On-time shipping to 50+ countries with export support
Our Certifications
R&G Bio is an integrated manufacturer with verified FDA registration, ISO 13485 / ISO 9001 certification and EU RoHS compliance — the documentation your market actually requires.
FAQ
Frequently Asked Questions
Quick answers for wholesalers, brand owners and clinic buyers.
Explore PMU Cartridges
Disposable Tattoo & PMU Needle Cartridges
Disposable 9-Pin Sterile Multi-Pin Injector Head
9-Pin Adjustable Multi-Needle Cartridge
9-Pin Adjustable Multi-Needle Head with Anti-Leakage
Disposable Sterile 540-Pin Derma Roller
Sterile 192-Pin Derma Roller (Steel Disc Needle)
Sterile 192-Pin Derma Roller (Advanced Wire Needle)
Find Expert insights
About R&G Bio
Built on Precision.
Trusted Globally.
Where Precision Meets Medical-Grade Standards
ISO 13485 certified facility with ISO Class 100,000 cleanrooms. 316L surgical steel, complete traceability.
End-to-End Manufacturing Control
From needle configuration to sterile packaging, every step is precision-controlled with automated assembly and batch tracking.
Meeting International Regulatory Standards
CE Mark, FDA Registered, KFDA Approved, ISO 13485, RoHS Compliant. Full documentation for global market entry.
Trusted Tattoo Needle Manufacturer Since 2009
15+ years serving 50+ countries with premium cartridge tattoo needles and flexible OEM/ODM solutions.
OEM / ODM SERVICES
Contact us for wholesale pricing and custom configurations
Get In Touch
Request a Quotation
Tell us about your requirements and our team will respond within 24 hours with a detailed quote including pricing, lead times, and customization options.